profit H150

5-axis Nesting CNC machining centre


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FORMAT-4 profit H 150: 5-axis Nesting for 4.0 furniture production

The new Nesting-CNC profit H150 from Format-4 is the perfect panel cutting, drilling and milling centre for future-proof carpentry and joiner's workshops. Entire custom-made furniture with all holes, grooves and connections are produced in one single operation. The latest nesting technologies ensure the highest possible material and time savings. The profit H150 can be extended to full automation with different loading and unloading solutions, thus achieving maximum productivity.

Four sizes are available with integrated SMART ZONING vacuum management, high-end automation levels, above-average drill heads, new safety concepts and much more. The high-performance Format-4 high-tech 5-axis moulder spindle was developed especially for the increased demands of professional woodworking and enables individual workpiece design in record time. For the unrestricted use of the 5-axis spindle, a recessed series of fence rows is available. A large Z passage size of 200 mm offers flexible machining of high workpieces.

With the standard tool changer and optionally available moving rotary tool changer as well as the pick-up space for a large saw blade, a total number of up to 36 tool places are available. The automatic pre-labelling on the loading table minimizes sources of error and at the same time reduces the processing times.

With the performance package, the CNC control makes the highest industry standard possible. Different optimisation levels ensure shorter process times, different milling results and increased comfort in CNC machining.

... FORMAT-4 Premium machines for premium requirements

  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Compliance with CE regulations
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

The main spindle: 5 axes - no restrictions

The main spindle: 5 axes - no restrictions



The powerful 5 axes spindle with 12 or optionally 15 kW motor guarantees excellent results whilst milling, drilling and sawing at any angle. The special liquid cooling and high quality ceramic bearings ensure durable precision and incredible smoothness regardless of the material. An inverter regulates the speed and can be set at any speed up to 24.000 rpm.

Automatic measuring system of the tool length

Automatic measuring system of the tool length



Setting the parametres of your tools made easy: every tool length is stored in the tool database accurately to one hundredth of a millimetre.

Individual drill head configuration

Individual drill head configuration



Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder, you can decide which drilling head configuration is the right one for you. Choose between, a drilling head with only vertical spindles or one with spindles and a grooving saw for vertical and horizontal processing. Inverter controlled motor up to 7,500 rpm

Smart Zoning

Smart Zoning



Smart Zoning allows fast processing of several common panel formats. The rapid change from one panel format to the next increases productivity.

Position controlled extraction connection

Position controlled extraction connection



With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time.

F4®Solutions, the integrated software solution for the cabinetmaker

F4®Solutions, the integrated software solution for the cabinetmaker



All across the piece of furniture, F4®Solutions generates a consistent, efficient and profitable production process. The software tools for maximum productivity accompany you through the entire production chain. Easiest design of individual pieces of furniture in the familiar CAD environment. Photorealistic rendering of sales assisting 3D visualizations. Detailed data transfer to all integrated machines with economic nesting optimization. Even the final assembly is accompanied by clear, detailed drawings and 3D data - that's 4.0 for trade and industry. In our videos you will learn everything about Craft 4.0 and Industry 4.0.

Vacuum pods

Vacuum pods



The phenolic resin table also enables the use of vacuum block pods. This gives the machine a whole new character and increases the variability considerably.

Status indicator

Status indicator



The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

Upper table extraction on the conveyor belt

Upper table extraction on the conveyor belt



The upper table extraction on the conveyor belt cleans the workpieces on the surface during transport. This guarantees that the labels will remain in place on the dust free surface.

Under-table extraction

Under-table extraction



Final chips are completely extracted by the under-table extraction between conveyor belt and worktable.

Automatic labelling

Automatic labelling



The labeling system facilitates the work steps and guarantees absolute process reliability. The automatic pre-labelling on the loading table minimizes sources of error and at the same time reduces the processing times.

Panel lifting table

Panel lifting table



At automatic loading, the lifting table positions the stack of panels directly to the appropriate working height. The alignment of the panel materials takes place directly on the lifting table and synchronously for processing on the working field. This saves time and increases productivity.

Automation solutions

Automation solutions



The CNC machining centre can be extended to full automation with different loading and unloading solutions, thus achieving maximum productivity.

Maintenance opening

Maintenance opening



For quick access to change the drillbits or maintenance work, the hood can easily be opened.

Cover for linear tool changer

Cover for linear tool changer



The cover optimally protects the high-precision HSK tool adaptors from dust and/or chips. Uneven running of the spindle due to dirt can therefore be excluded.

Additional units for every use

Additional units for every use



The standardized use of units allows almost limitless applications. With the already integrated compressed air interface with blow-off and cooling function even the most custom-built units are compatible for special applications.

Performance package

Performance package



With the performance package, the CNC control makes the highest industry standard possible. Different optimisation levels ensure shorter process times, different milling results and increased comfort in CNC machining.

  • Increase of the maximum axis speeds by up to 30% in the X and Y directions.
  • Optimisation of positioning and rotation speeds by up to 80%
  • Absolute encoder for absolute and continuous communication between machine and position sensor.
  • 'Multitouch' function on the control terminal for user-friendly CNC machine operation
  • Smooth, consistent and steady tool movements for best surface results on the finished workpiece.
  • Reduced vibration behaviour during CNC machining via the built-in jerk control
  • Energy efficient energetic recovery of electrical braking energy from the spindle and the axes drive
     

Free catalogue

Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.