profit H200

CNC Machining Centre


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High-end CNC technology at a low investment level

It is universal workshops in particular where affordable CNC technology is becoming increasingly important. Regardless of whether a series of regular standard products or individually designed one-offs are to be made, the universal Format4 profit H200 machining centre produces finished workpieces with maximum efficiency and are a real profit earner even from day one. In the new, completely reengineered design, the CNC machining centres from Format4 display dynamics, power and high end technology from the first glance. The new machine chassis with solid steel ribbing guarantees maximum stability at maximum output. With a wide selection of various tool changers and Format4 software that fits perfectly to the machine, the new Format4 CNC machining centre is a reliable complete package for the production of doors, windows, staircases and solid wood furniture.

... FORMAT4 Premium machines for premium requirements

  • Tailor made financing solutions
  • Constantly high performance in industrial continuous operation
  • Customer specific optimised production solutions
  • Solid design with premium components
  • Many variations of specification packages with high-tech solutions
  • Complete engineering precision
  • Premium user comfort
  • Award winning design
  • Quality and precision from Austria
  • Uncompromised productivity
  • Perfect service package before, during and after the purchase
  • Automation solutions
  • Networked workshop
  • Software and machines from a single supplier

Details

lightPos – LED vacuum pods positioning - revolutionary easy & precise.

lightPos – LED vacuum pods positioning - revolutionary easy & precise.



lightPos:
- Precision (+/-1mm)
- Clearly arranged (immediately visible at a glance on the entire working area)
- Self-explanatory (continuously different colours of the clamping devices in the software, on the clamping device and in the positioned area on the console)
- Suitable for pendulum operation
- Display of machine status during operation of the machine

 Find out more about lightPos here

Rows of Stops

Rows of Stops



For this purpose, the H200 series is equipped with rear and centre fence rows. On the H300 and H350 series, a front stop row is also available as an option. The solid cylinder stops allow flexible component referencing of small, medium and large workpieces on the work area.

Maintenance opening

Maintenance opening



For quick access to change the drill or maintenance work, the hood can be easily opened on all CNC machining centres.

Secure workpiece support – precise results

Secure workpiece support – precise results



A variety of vacuum pod shapes guarantee the secure positioning of any kind of workpiece shape. In addition, the number of vacuum suction pads and clamping devices can be used flexibly on the entire console without restriction.

Positioning display of consoles and vacuum pods:

Positioning display of consoles and vacuum pods:



In the standard configuration, the workpiece, the workpiece supports and the vacuum suction pads are displayed simultaneously on the CNC board. This guarantees, that the workpiece is securely positioned and that there can be no collision between the tool and vacuum pod. The exact position of the vacuum pods on the consoles is shown accurately using a laser.

The lightPos system is available as an extension to our standard positioning aid.

Frame processing 

Frame processing 



Not only vacuum suction pads but also frame clamping devices can be used for the processing of frame components. In contrast to vacuum suction pads, frame clamping devices use compressed air to generate their clamping force. This allows a significantly higher clamping force to be achieved. The compressed air connections are located on the bottom of the console.

Status indicator

Status indicator



The changing colours of the innovative lighting system display the various machine statuses. This makes it possible to keep up-to-date on the current status of your profit CNC Machining Centre.

Workpiece feeding rails

Workpiece feeding rails



Loading supports assist in the simple loading and unloading of large or heavy workpieces. A major advantage is that they enable you to operate the machining centre alone.

Template milling

Template milling



For template milling there is a separate connection available. Using templates makes it possible to fix complex components in place, that could otherwise not be processed using vacuum pods.

Panel activation

Panel activation



Specially designed for use with compressed air controlled frame clamp systems, this function offers new possibilities and enormous clamping strength when it comes to the processing of solid wood. The ability to be able to deactivate the consoles individually makes it possible to remove waste material without having to release the vacuum holding the workpiece. This ensures that the workpiece stays in exactly the right position for the next working process (inner profiles etc.).

Workpiece stops for veneered panels

Workpiece stops for veneered panels



In addition to the standard workpiece cylinder stops, there are additional stops specifically developed to machine veneered panels with projecting veneer or laminate.

Size of the working fields

Size of the working fields



Working area: X= 3300 mm Y= 1280 mm Z= 250 mm (Passage height from console height)

Individual drill head configuration

Individual drill head configuration



Regardless whether the machine will only be used for cabinet manufacturing or as an all-rounder, you can decide which drilling head configuration is the right one for you. Choose between, a drilling head with only vertical spindles or one with spindles and a grooving saw for vertical and horizontal processing. Inverter controlled motor up to 7,500 rpm

Spindle

Spindle



With a motor power of 12 to 15 kW with up to 24.000 rpm and inverter controlled, the main spindle motor is more than capable to tackle any task. The motor is fixed directly on to the carrier unit in the Z-axis. The highly precise vertical guiding of the moulder motor is guaranteed by two vertical guide tracks. The HSK F63 tool clamping is carried out automatically. The clamping pressure of the tool is controlled by sensors and the operation safety guaranteed. The tooling housing is cleaned pneumatically. The C-axis is optionally as the available fourth axis and is interpolating (360°) with a compressed air interface for the units.

Chipping deflection plate

Chipping deflection plate



A chip deflector mounted to the spindle controlled by the C-axis enables the unlimited use of existing tools. When machining the edge of a workpiece, dust and chips are directed into the extraction port.

Chip conveyor

Chip conveyor



Chip conveyor for waste pieces and residual chips and dust: For the removal of offcuts and chips from the machine chassis (right hand side). At the end of the conveyor belt they are separated using a separating slide and then extracted. The offcuts are collected in a container.

Controlled extraction hood

Controlled extraction hood



The extraction hood positions itself fully automatically to one of 3 positions in relation to the workpiece height which significantly reduces the dust and noise emissions.

Extraction connection 

Extraction connection 



With the automatic control of the extraction connection, the full extraction capacity is moved between the drilling head and main spindle, depending on what is being used at the time. 

Compressed air nozzle/spraying unit

Compressed air nozzle/spraying unit



Mounted onto the main spindle to optimise routing.

Length measurement system

Length measurement system



The automatic length measuring unit determines the tool length with an accuracy of one hundredth of a millimetre directly within the machine. This eliminates measuring errors by the machine operator.

12 position linear tool changer

12 position linear tool changer



The 12-fold linear tool changer on the left side of the machine base-frame allows the storage of up to 3 units. In addition, the frontmost unit storage position can be used as a pick-up station for hard-to-reach tool changing stations.

An optional cover protects the high-precision HSK tool-receiving socket from dust and chips.

4 position linear tool changermoving in the X-axis direction

4 position linear tool changermoving in the X-axis direction



Tool changer for 4 tools or aggregates, mounted to the gantry. Ensures quick tool changes even when working in pendulum operation.

18-position rotary tool changer mounted to the outrigger

18-position rotary tool changer mounted to the outrigger



The rotary tool changer with 18 tool positions is mounted to the back of the gantry and moves together with the gantry along the X-axis. The 18 position rotating tool changer, keeps tool changing times to the bare minimum.

12 position linear tool changer mounted to the machine chassis

12 position linear tool changer mounted to the machine chassis



The tool changer with 12 tooling positions improves productivity and creates more space for additional tools on the machine.

Automatic central lubrication system:

Automatic central lubrication system:



The lubrication is applied as and when required to the guide carriages of the X, Y and Z axis as well as the bearing spindles in Y and Z. Lubrication is carried out automatically after a preset time.

3D simulator with collision control

3D simulator with collision control



The 3D simulator enables accurate machining times to be calculated and an exact representation of travel distances, feed rate speeds, overtravel heights and optional equipment such as the 5-motion unit, chip deflectors, rotary tool changer and drilling head. The collision check tests whether any collisions could happen and guarantees the working safety on the machine. Through the allocation of the tool DXF profile, the contour of your router can be shown on the workpiece. Even when calibrating new tools, the DXF profile can be used which helps to reduce the amount of material use.

Linear guides

Linear guides



X-axis guiding system:
Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The X-axis is positioned via a cambered rack and pinion gear.

Y- and Z-axis guiding system:
Positioning is carried out by recirculating ball bearings running along hardened and polished linear guides. The Z axis is positioned by a polished recirculating ball spindle.

Free Working Area due to Hood Park Positioning

Free Working Area due to Hood Park Positioning



If the hood is in parking position, the entire working area is freely accessible. The machine operator therefore has no operational restrictions during workpiece positioning.

Safety concepts can be freely selected

Safety concepts can be freely selected



In order to be able to offer our customers different advantages (user-friendliness, productivity, space requirement, ...), the machine is available with several safety concepts:

  • Light barrier
  • Foot mat
  • Bumper
  • Combination of bumper and light barrier

Flexible processing of extra-long components

Flexible processing of extra-long components



Tool changer and control cabinet are located below the zero level of the working area. This allows extra-long components to be flexibly clamped and processed in two steps.

2-circuit vacuum management

2-circuit vacuum management



Thanks to the 2-circuit vacuum management on our consoles, the clamping devices are locked before the workpiece is positioned. The vacuum suction pads can therefore no longer be moved and process reliability is considerably increased.

100 millimetres suction pad height

100 millimetres suction pad height



Our machines are equipped with vacuum suction pads of 100 mm in height. Because of the increased distance between the console and the workpiece, the machining restrictions on the workpiece underside are significantly minimised, as well as when using aggregates on the lateral surfaces.

Free catalogue

Here you can click through the online catalogue, download a PDF copy or request your own copy free of charge.